Nanjing Jiangning Shuntai Precision Machinery Factory
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  • Miniature linear guides production process
    Aug 22, 2023
    Miniature linear guides are important components for precision mechanical transmission, and are often found in equipment and systems that require linear motion. Its production process usually includes the following main steps: 1. Raw material preparation: The main material of the miniature linear skateboard is usually high-strength alloy steel or stainless steel. Raw materials that meet specifications need to be prepared before production begins. 2. Cold drawing processing: cold drawing processing is one of the key steps in the manufacture of miniature linear guides. In this step, the material heated by the cold drawing machine is stretched and cooled to the required shape and size of the material. This step ensures the position and high strength of the scaffold. 3. Cutting: After cold drawing, the micro linear guide can be cut to achieve the desired height and shape. Machining generally includes operations such as cutting, turning, and milling. 4. Grinding process: Grinding is an important step to ensure the surface accuracy and smoothness of the micro linear guide. By using a precision grinding machine, the surface of the grinding bracket is ground to ensure accurate dimensions and surface quality. 5. Ball track manufacturing: Micro elevators are usually used in conjunction with ball fixings to achieve linear motion. The manufacture of the ball track involves machining the raceway grooves in the stairs to allow for the smooth motion of the balls. 6. Manufacture of ball turning: The ball turning is an integral part of the linear guide system, which is used to carry the load and achieve smooth linear motion. The manufacture of ball rotation includes important steps such as material cutting, raceway groove processing, and ball installation. 7. Assembly and debugging: Miniature linear guides, ball tracks and ball guides can be assembled together and debugged to ensure smooth movement and high precision. This process typically includes lubrication, preload adjustments, and linear motion testing. 8. Quality inspection: After the production is completed, the quality inspection of the miniature linear guide is carried out, including dimension measurement, surface quality inspection and test of motion characteristics. These inspections ensure that the product meets design requirements and standards. 9. Packaging and customer delivery: The miniature linear guide that has passed the quality inspection can be properly packaged to protect it from damage during transportation and storage. The product is then ready to leave the factory, to be supplied to or integrated into the relevant equipment. It should be noted that the production process of miniature linear skateboards may vary by manufacturer, equipment and needs, and the steps above are a general overview. In actual production, other processing and control steps may be involved to ensure that the quality and performance of the product meet the specific application requirements.
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  • Our miniature linear guides
    Aug 07, 2023
    Micro Linear Guide is a mechanical guidance system for precise linear motion. It consists of slides, guides, and balls or rollers to provide linear motion with high precision, high stiffness, and high positioning repeatability. The characteristics of the miniature linear guide are as follows: 1. High precision: The miniature linear guide adopts the rolling method of balls or rollers, which provides extremely high accuracy and repeatability of positioning. It is capable of small misalignment and return errors and is suitable for applications requiring high precision position control. 2. High rigidity: The structural design of the guide rail and slider makes the micro linear guide rail have high rigidity and can withstand large axial and radial loads. It maintains stable motion characteristics and reduces vibration and deformation. 3. Low friction and high efficiency: The miniature linear guide adopts rolling contact, which has lower friction and sliding resistance than sliding contact, so as to achieve high-efficiency movement. 4. Quiet operation: The miniature linear guide has a compact structure, and the ball or roller rolls stably, which can realize smooth and silent operation. 5. Multiple size and configuration options: Miniature linear guides provide a variety of size and configuration options to suit different application requirements. Appropriate models and specifications can be selected according to factors such as load requirements, speed requirements, and installation space. Miniature linear guides are widely used in automation equipment, semiconductor equipment, medical equipment, optical equipment, 3D printers and other fields that require precise linear motion control. It can provide a stable, high-precision linear motion profile to meet stringent requirements for accuracy, reliability and repeatability.
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  • linear guide
    Jul 08, 2023
    A linear guide is a mechanical element, usually made of metallic material, used to achieve linear motion in the fields of industry, manufacturing and automation. It consists of two parts: one is a rail fixed on the base or frame, and the other is a rail slider mounted on the moving part. The main function of the linear guide is to provide high-precision and high-rigidity linear motion, so that the mechanical system can smoothly perform linear positioning, processing and transportation. They can withstand high loads and pressures and have low friction and sliding resistance, making them ideal for applications requiring high precision and high speed motion. Linear guides are used in many industries and applications, including: Machine tools: used in CNC machine tools, grinding machines, lathes and other machine tool systems to realize the positioning, processing and cutting of workpieces. Automation equipment: used in automatic assembly lines, robot systems and other automation equipment to achieve precise positioning and transportation of workpieces. Electronics manufacturing: used to achieve precise positioning and motion control during semiconductor manufacturing, electronic assembly, and surface mounting. Packaging and logistics: In packaging machinery and logistics conveying systems, it is used to achieve accurate positioning and transportation of items. Platform and stage: used in stage performances, photography, laboratory research and other fields to achieve smooth movement and positioning. In summary, linear guides provide high-precision, high-speed, and high-reliability motion control solutions for various applications by providing support and guidance for linear motion.
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